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For Manufacturing in Malaysia

6 Minutes to Know
What Killed the Shift

Send us your shift data — any Excel, CSV, or database export. Cognify reads every row, identifies what matters, and delivers a structured intelligence report in minutes. No integration. No new sensors. No IT project. Just the data your team already exports.

XLSX · CSV · Database exports First report free Pilot-friendly
Scroll
Every report, real answers

Pick your focus.
See what you get.

Cognify adapts to the question you need answered. Pick an analysis area — the cards below show exactly what each report delivers, with live previews from a real customer dataset.

Sample Report · Real Customer Data

OEE Performance Dashboard

Fleet-wide Overall Equipment Effectiveness across 6 machines and 161 shifts. Decomposes every lost minute into Availability, Performance and Quality.

47.4%
Fleet OEE
161
Shifts
6
Machines
Report Type

Stop & Downtime Analysis

Every downtime event classified, ranked, and traced to its cause. Answers the question every plant manager asks after a bad shift: which failure modes cost the most, and where does the next engineering hour go?

Your data
Pareto
Your data
Categories
Your data
Root Causes
Report Type

Reliability Report

MTBF, MTTR, planned vs unplanned, PM compliance. The four reliability KPIs that tell you which assets are failing, how fast they are being fixed, and whether maintenance is in control or chasing fires.

Your data
MTBF
Your data
MTTR
Your data
PM Ratio
Report Type

Quality Root Cause Analysis

Reject spikes traced to the exact product, machine, and shift. Quality issues are rarely random — Cognify finds the pattern you missed and returns the SPC chart that proves it.

Your data
FPY
Your data
Cpk
Your data
SPC
Report Type

Comparative Analysis

Two periods, one report. Month over month, week over week, before and after your improvement. Cognify compares the datasets and writes the narrative: which machines improved, which regressed, what the net delta means.

Your data
Delta
Your data
Winners
Your data
Trend
Report Type

Custom Intelligence Report

Have a specific question? Tell us what you want answered and we will configure the pipeline for it. Custom KPIs, bespoke groupings, narratives written for your audience — whether that is a board slide or a maintenance crew briefing.

Your focus
Question
Your format
Layout
Your audience
Tone
A Real Cognify Report

See what Cognify
actually finds.

Open full
Your data, next

Run this on your own shift.

Upload any Excel, CSV, or database export from your last shift. Your first intelligence report is free. We deliver it within 24 hours.

The Problem

Your engineers
are not analysts.

Manufacturing operations generate enormous amounts of data every shift. PLC logs, stoppage records, OEE exports, operator reports — it accumulates. By the time someone sits down to make sense of the numbers, the shift is over, the problem has compounded, and the cost has grown.

Manufacturers are not short on data.
They are short on time to use it.

Real Results

Months undetected.
Minutes to find.

Both numbers below surfaced in a single Cognify report — from standard Excel exports the customer was already producing.

44.5%
of all downtime
Guide pin failures on a 42-machine electronics line — invisible in daily reports for months.
Electronics · Penang
94min
per shift, undetected
Material top-up consuming more time than any other single loss category in a pharmaceutical packaging line.
Pharma · Selangor
107 bpm
speed gap on a 320 BPM blister line — every minute, 107 blisters that never happen.
From the OEE report above
209 hrs
of fleet downtime consumed by material top-up in a single month — equivalent to 17 full 12-hour shifts.
From the OEE report above
64,200
missed blisters per shift on one machine — invisible until Cognify decomposed the Performance factor.
From the OEE report above
Before
47.4%
Fleet OEE at discovery
90 days · 4 prioritised actions · no CapEx
Target
47.4%+
Same equipment, same crew

Every number above and below is drawn from the customer's own data. Concrete, sequenced, and defensible in front of management.

Delivery Models

Two ways
to deploy.

Cloud-ready or fully on-premise. Choose what fits your data governance and budget — both models use the same pipeline and return the same report.

Model B
On-Prem Outright
Your site, your rules.

For facilities with strict data residency or air-gap requirements. Customer-owned hardware, NGIS software license installed remotely.

  • Setup timeUnder a week
  • Hardware costFrom SGD 8,000
  • Minimum commitmentNone
  • Data locationOn your site
  • Fleet sizeAny
Request on-prem spec
Pricing

Per machine.
Per month.

Simple, transparent pricing that scales with your fleet. Same rate whether you pick Cloud or On-Prem. Minimum 5 machines. First report free.

Starter fleet
1 – 10 machines
SGD 18 / machine
/ month
  • All report types
  • Unlimited uploads
  • 24-hour delivery SLA
Mid-size operation
31 – 50 machines
SGD 10 / machine
/ month
  • All report types
  • Unlimited uploads
  • 6-hour delivery SLA
Enterprise
51+ machines
SGD 8 / machine
/ month
  • All report types
  • Unlimited uploads
  • Priority SLA + custom

Same rate for Cloud SaaS and On-Prem Outright. On-Prem adds a one-time hardware fee from SGD 8,000. Free first report for qualified manufacturers in Malaysia.

Get Started

Your data knows the answer.
We find it.

Upload any Excel export from your last shift. We will deliver your first intelligence report within 24 hours. Free. For qualified manufacturers in Malaysia.